China factory Custom Drag Ceiling Scraper Die Drop Forging Conveyor Chain

Product Description

Description

General Products Application /Service Area:

Metal parts for vehicle, agriculture machine, construction machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

scraper conveyor chain

The scraper conveyor chain can be used to transport bulk materials in horizontal, inclined and vertical directions. It is often used for the transportation of raw grain, semi-finished products and finished products in grain and oil, feed processing plants. The scraper conveyor chain is suitable for the transportation of oil in the production process of grease processing plants. Transportation of raw grain from grain warehouse. 

It has the advantages of simple structure, good sealing, simple feeding and unloading device, multi-point feeding and unloading, flexible layout, and the ability to complete material transportation in multiple directions at the same time. The scraper conveyor chain of ZheJiang CHINAMFG Chain Factory adopts medium carbon quenched and tempered steel and cold heading die steel. The steel is moderately priced and easy to process. After proper heat treatment, a certain degree of toughness, plasticity and wear resistance can be obtained. Normalizing can promote the spheroidization of the structure and is suitable for surface hardening treatments such as high-frequency quenching and flame quenching. Application: After quenching and tempering, it can be used to manufacture medium load and medium speed work. The working principle of the scraper conveyor is to use the open chute as a bearing part for coal, gangue or materials, and fix the scraper on the chain (to form a scraper chain) as a traction member. When the driving part of the machine head starts, the sprocket on the driving head shaft rotates, so that the scraper chain circulates and moves the animal material along the chute until it reaches the machine head to unload. The scraper chain bypasses the sprocket and runs in a stepless closed loop to complete the transportation of materials. Other scraper conveyor chain uses and maintenance precautions have to be communicated with the supplier. The above information is for reference only.

China chain manufacturer iron chain hardened steel chain scraper conveyor

Product Description

Customized Service Chain Conveyor Belt Stainless Steel

Production Process 

Forging, press, plus machining ,heat treatment , assembly

Blanks Tolerance:

   

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
 
2. How can I get some samples? 
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
 
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
 
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
 
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.
 

 

Material: Alloy
Structure: Roller Chain
Surface Treatment: Heat Treatment
Chain Size: Customize
Feature: Heat Resistant, Customize
Machining Tolerance: up to It7, Ra 0.8~3.2
Samples:
US$ 1.73/kg
1 kg(Min.Order)

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Customization:
Available

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Customized Request

pintle

How do drag chains perform in high-precision and automated processes?

Drag chains excel in high-precision and automated processes, providing several key benefits that make them well-suited for these applications:

  • Protecting Cables and Hoses: In high-precision environments, delicate cables and hoses must be protected from damage or tangling. Drag chains offer a secure housing that keeps cables organized and prevents them from being exposed to potential hazards.
  • Smooth Cable Movement: Automated processes require precise and reliable cable movement. Drag chains ensure that cables and hoses move smoothly and without obstruction, reducing the risk of downtime and maintaining consistent performance.
  • Reducing Friction and Wear: High-precision equipment often operates at faster speeds and with more frequent movements. Drag chains are designed to minimize friction and wear, extending the service life of cables and minimizing the need for frequent replacements.
  • Flexible Cable Routing: Automated processes often involve complex cable routing requirements. Drag chains offer flexibility in cable management, allowing for custom configurations and ensuring that cables follow the precise path required by the automated machinery.
  • Resistance to Contaminants: Automated processes may encounter various contaminants, such as dust, debris, or chemicals. Drag chains can be made from materials that resist these elements, protecting the cables and ensuring the machinery operates smoothly.
  • Highly Durable: Drag chains are built to withstand constant use in automated processes. They are engineered to endure the demands of repetitive motion and high-precision operations without compromising performance.
  • Improving Safety: By keeping cables and hoses securely contained within the drag chain, the risk of accidents or damage caused by loose cables is minimized, enhancing overall safety in the workplace.
  • Customizable Designs: Drag chains can be tailored to fit specific automation setups, with options for size, length, and mounting configurations, ensuring they integrate seamlessly with the automated machinery.

With their ability to protect and manage cables, maintain smooth and reliable movement, and withstand the demands of high-precision and automated processes, drag chains play a critical role in optimizing efficiency, precision, and safety in a wide range of automated industrial applications.

pintle

What are the environmental considerations when using drag chains?

When using drag chains, several environmental considerations need to be taken into account to ensure optimal performance and longevity. Drag chains, also known as cable carriers or energy chains, are used in various industrial applications and can be exposed to a wide range of environmental conditions. Some key environmental considerations include:

  • Dust and Debris: Drag chains used in dusty environments, such as mining or construction sites, can accumulate debris over time. Regular cleaning and maintenance are essential to prevent abrasive particles from causing excessive wear and tear on the cables and hoses within the chain.
  • Moisture and Water: In outdoor or wet environments, drag chains may be exposed to moisture, rain, or water splashes. It’s crucial to select drag chains made from materials that are resistant to corrosion and can withstand exposure to water without compromising performance.
  • Chemical Exposure: Some industrial settings, such as chemical processing plants, may expose drag chains to harsh chemicals. Using drag chains with chemical-resistant materials is necessary to prevent degradation or chemical reactions that could affect the chain’s integrity.
  • Temperature Extremes: Drag chains used in extreme temperatures, whether high or low, must be made from materials capable of maintaining their properties in those conditions. Extreme heat or cold can impact the flexibility and strength of the chain.
  • UV Radiation: Outdoor applications may expose drag chains to UV radiation from sunlight, which can cause degradation of certain materials over time. UV-resistant drag chains are essential for maintaining performance and longevity in such environments.
  • Space Limitations: In some applications, there may be limited space available for installing drag chains. It’s essential to consider the size and design of the chain to ensure proper cable and hose management without compromising other components or creating unnecessary strain.

Choosing the right type of drag chain, with appropriate materials and design features, is crucial to address the specific environmental challenges of each application. Regular maintenance and inspections are also essential to identify and address any issues that may arise due to environmental exposure, ensuring the drag chains continue to function effectively and protect cables and hoses from damage throughout their operational life.

pintle

How do drag chains prevent cable wear and ensure smooth cable movement?

Drag chains, also known as cable carriers or cable chains, play a crucial role in protecting cables and hoses while ensuring their smooth movement in industrial applications. Here’s how they achieve this:

1. Enclosed Design:

Drag chains have an enclosed design with a series of interconnected links that form a protective channel for the cables and hoses inside. This design prevents external elements like dust, debris, and liquids from coming into direct contact with the cables, reducing the risk of abrasion and wear.

2. Cable Separation:

The individual links in the drag chain keep the cables and hoses separated from each other, preventing them from getting tangled or rubbing against each other. This separation minimizes friction and wear between the cables, ensuring their longevity.

3. Cable Support:

Drag chains provide excellent support for the cables and hoses they carry. The cables rest on the bottom of the chain’s channel, and the smooth movement of the chain prevents excessive bending or twisting, reducing the stress on the cables and prolonging their life.

4. Low Friction Materials:

High-quality drag chains are made from low-friction materials like nylon or plastic, reducing the friction between the cables and the chain itself. This feature ensures that the cables can move freely inside the chain without experiencing excessive wear.

5. Tension Adjustment:

Many drag chains allow for adjustable tension, which means that the user can adjust the tightness of the chain according to the number and size of the cables or hoses. Proper tension prevents slack and excessive movement, reducing the risk of wear due to movement-related stress.

6. Suitable Material Selection:

Choosing the right type of drag chain and material is essential to prevent cable wear. The chain’s material should be compatible with the cables it will carry and the environmental conditions in which it will operate. Stainless steel, plastic, and hybrid materials are commonly used for different applications.

7. Regular Inspection and Maintenance:

Regular inspection and maintenance of drag chains are vital to ensure their optimal performance. This includes cleaning the chain, checking for any signs of wear or damage, and making any necessary adjustments or replacements.

In conclusion, drag chains prevent cable wear and ensure smooth cable movement by providing an enclosed, separated, and well-supported channel for the cables and hoses. The right material selection, tension adjustment, and regular maintenance further contribute to the effective protection and longevity of the cables in industrial applications.

China factory Custom Drag Ceiling Scraper Die Drop Forging Conveyor Chain  China factory Custom Drag Ceiling Scraper Die Drop Forging Conveyor Chain
editor by CX 2023-10-11